Soft Wire Liner for Laser Wire Feeder
$33.00
Description
Soft Liner for Laser Wire Feeder — Teflon for Aluminum Wire
Get smoother, cleaner, and more consistent aluminum feeding with our premium soft liner for laser wire feeder systems. Designed for delicate and soft alloys, this Teflon liner minimizes drag, protects the surface of the wire, and helps prevent shaving and contamination that can disrupt your laser welding process. If you weld aluminum or softer filler materials, this soft liner for laser wire feeder is the ideal drop-in upgrade for achieving repeatable, stable wire feed performance.
Why this soft liner
- Teflon construction for a low friction feed path that protects soft wire surfaces.
- Reduces shaving and debris inside the liner to help maintain cleaner laser welds.
- Designed for aluminum and other soft alloys where steel liners may cause drag or scarring.
- Direct replacement for LightWELD wire feeder systems and most compatible laser wire feeders.
- Stable feed control to support precise wire addition during laser welding and cladding.
Available configurations
Choose the liner that matches the aluminum wire diameter you run:
- 10 ft soft liner for 0.8 mm to 1.2 mm aluminum wire
- 10 ft soft liner for 1.2 mm to 1.6 mm aluminum wire
Technical specifications
| Product type | Soft Teflon liner for laser wire feeder |
|---|---|
| Lengths | 10 ft |
| Wire diameter ranges | 0.8–1.2 mm or 1.2–1.6 mm |
| Material | Teflon low friction liner |
| Best for | Aluminum, soft alloys, and wire that scuffs in steel liners |
| Use cases | Laser welding, low friction feeding, precision aluminum additive and overlay |
Performance benefits
- Protects aluminum wire integrity by eliminating steel-on-aluminum contact, preventing surface scratching or steel particle transfer that can lead to contamination and corrosion in the weld pool.
- Protects wire surface from abrasion, flattening, or shaving.
- Helps prevent blockages caused by soft wire buildup inside standard liners.
- Better bead quality due to consistent feed pulse and uniform wire melt-off.
Installation in 3 steps
- Match your wire size to the correct liner range for minimal drag and best results.
- Remove old liner and insert the new Teflon liner without sharp bends.
- Trim and secure according to your feeder manual and test with a short wire jog.
How to choose the right configuration
If you primarily weld aluminum in the 1.0 to 1.2 mm range, choose the 0.8 to 1.2 mm liner for the best feed control. If your process uses larger aluminum wire or requires more push force, the 1.2 to 1.6 mm configuration ensures smooth feeding with stability.
Compatibility
This soft replacement liner is compatible with LightWELD wire feeder setups and most feeder systems that use standard liner connections. Always verify the trim length and end fitting for your specific torch and feeder before installation.
What is included
- One soft Teflon liner in your selected diameter range
- End caps for protection during shipping
- Quick start install card
Ready to improve aluminum wire feeding? Select your preferred size above and keep your laser welding process running smooth and consistent.
All items ship within 5-7 business days
Additional information
| Weight | 1 lbs |
|---|---|
| Length | 10ft |
| Size | 0.8-1.2 mm (0.030" – 0.047"), 1.2-1.6 mm (0.047" – 0.063") |




